The history of creating Haws’ plastic watering cans

How a Saturday favour and a bright orange ballcock paved the way for Haws’ lineage of high-performance plastic watering cans

Person watering plants with a green watering can in a garden setting

In the early 1980s, Haws’ then Managing Director, Dave Pennock, spotted an opportunity in the watering can market. Blow moulding was already being used to make plastic watering cans for both indoor and outdoor use, but to his eye the results were functional rather than attractive. He believed that the Haws form, scaled down for indoor use, could offer something much better. To help bring the idea to life, he enlisted designer Mike Orr.

The first model was the 150-1, a one-pint long-reach can. Mike developed the design, and a toolmaker was commissioned to produce the mould. The same company was due to manufacture the cans, but it went out of business shortly after completing the tool, leaving Dave with an untested mould and the challenge of finding someone willing to trial it.

Finding someone was not as straightforward as it might sound. Blow moulding is well suited to relatively simple hollow forms, such as bottles and jerry cans. A watering can, with its integrated handle and long, narrow spout, is a much more complicated shape to produce.

Fortunately, Portman Products in Birmingham agreed to trial the tool on a Saturday as a favour to Dave. At the time, the company was moulding ballcock floats for toilet cisterns, so the first 150-1 emerged in a particularly memorable colour…. ballcock orange!

The trial was a success, and the 150-1 went into production for the 1985 season. Other designs soon followed, and by the end of the decade the indoor plastic range had expanded considerably. These included the 150-2, a two-pint close-reach can; the 250, a two-pint long-reach model; and the Potpouree, the original one-pint pot waterer. Larger models followed too: the four-pint long-reach 450, the 6.6-litre close-reach 660, and finally the one-gallon long-reach 850 in 1994.

The 450, known and sold today as The Sutton Splash

The 660, also called the 'Practican', is an archived plastic can popular in it's day

The modern day 150-1, known as The Langley Sprinkler

A vintage Haws long-reach plastic watering can 

In 2007, the 150-1 was redesigned for injection moulding. Blow moulding uses an outer mould, with air used to expand a tube of molten plastic against its inner surface. Injection moulding, by contrast, injects molten plastic under pressure into a cavity formed between two mould surfaces. This change allowed Haws to offer a wider range of colours, improve the surface finish, and reduce manufacturing costs.

Sadly, a fire at the supplier producing the other smaller, blow-moulded cans destroyed the tooling for the 150-2, 250 and Potpouree. These models were removed from the range in 2008.

By then, however, production of the larger 450, 660 and 850 had been brought in-house at Haws. Their tools escaped the fire and remain in use today, continuing a story that began with a Saturday favour, and a bright orange watering can.

Since 1886...

The Haws story runs from a vanilla plantation in Mauritius in the mid-1800s to a workshop in Birmingham, where the cans are made today. The design has been refined and the company has changed hands more than once, but the standard of work has stayed the same.